A device to kick start energy production in a scenario of global energy grid disruption.
(This project is under a NDA with PA Consulting, all images are my own)
What an interesting project this was! As an intern for ALLFED, who's mission it is to feed everyone in the case of a global catastrophe, I built a device to kick start energy production in a scenario of global energy grid disruption. This project was publish in the journal Hardware: link
Project requirements:
1. Only battery operated tools are allowed for fabrication.
2. Safe to operate.
3. Greater output of chopped wood than chopping by hand.
4. Cut wood to a size that can be easily processed by a wood gasifier.
Sector: Non-Profit
Software: Onshape, Python
Manufacturing: Sheet metal
Project Time: 3 months
The project began with weeks of background research to better understand the problem and make sure the project makes sense in context. Next, sketches were made to flush out ideas and get a sense of how they would be implemented.
The device was modeled in OnShape and fabrication started soon after. According the the requirements, everything was made with battery powered hand tools. The sheet metal safety cover was calculated to withstand a projectile in case the flywheel self-disassembled.
By turning the rear wheel of a bicycle into a flywheel mechanical energy is stored while pedaling which than can be released to easily cut sticks. I was able to make a simple setup using a tachometer, motor, and power supply to gather data and quantify the RPM, energy, and force compared to other studies.