The prototype began with the design of the four-bar linkage mechanism that would deploy the wings. These mechanisms conform to the cylindrical base of the turbine and therefore are considered developable mechanisms. I used a graphical method to design them.

Next, I began sketching designs, talking with colleagues and making small iterative prototypes. 

I started with a simplified 3D printed design. Using LEGO joints as pins and taking an existing telescoping tower design for a quick mock up. This gave me ideas on the pin-join design and telescoping tower.

Next, I began building a larger iteration with wooden linkages, and many bolts, too many bolts. I learned that I could make a cleaner design with 3D printed linkages. I also iterated upon the wing design. I experimented with different methods of fastening and materials. With the scale and low forces, a 3D printed solution with glue ended up being the most straight forward solution.  

This iteration stows into a perfect cylinder meaning many of them could be efficiently stacked like soda cans and then deployed onsite where they are needed the most. 

It's not only cheaper and easier to ship and deploy than competitors but it's easier to maintain because the components prone to fatigue failure can be lowered to the ground, replaced, and raised again.

Testing was done to provide proof-of-concept data, meaning the data does not provide meaningful results in terms of efficiency expected, aerodynamics of the blade design, or fatigue testing. It does however validate that this new wing design would work as an electricity generating turbine and is comparable to existing designs.